ECOTherm ECO Ceramics Producer of advanced ceramical environmental solutions
ECO Ceramics BV
Economical Production
of Ecological Ceramics
ECOTherm  
Gas fired infra red drying, curing and fixation unit  

Features

The ECOTherm belt type furnace is a new, but well proven, concept for belt type furnaces. This allround piece of thermal equipment can be used for various drying and curing of fixation processes. The ECOTherm combines effective drying with an exceptional high efficiency. Due to the unique combination of gas-fired infra red ceramic foam burners, an intensive hot-air circulation and thorough insulation, the operational costs are exceptionally low.

  

Description

The frame of the belt dryer is completely built of stainless steel. The insulating panels are made of plastisol coated sheetmetal, in eiher a blue or grey colour. The dryer is equipped with 3 to 4 rows of burners that radiate infra red energy towards the belt. Furthermore the hot air that comes out as a by product of the infra red burners is circulated through the tunnel in order to distribute and maintain a set product temperature. This combination of infra red and hot air results in a very efficient use of energy, combined with improved product quality control.

The control unit comprises of two control loops; burner capacity by means of a PID controller and thermocouple as well as  frequency controlled conveyor belt speed by means of a potentiometer. The fluegas discharge duct is equipped with a moter operated butterfly valve in order to regulate the amount of hot air circulation.

 

 

Operational costs

In comparison with traditional drying and fixations units (hot air, thermal oil or electrical infra red) the operational expenses per running hour can be up to 75% lower. These low operational costs are mainly due to the high efficient burners and the re-use of hot air.

 

Options

  • Alarm lights for high or low temperatures
  • Reversible belt direction
  • Timer for delayed stop of conveyor belt
  • Colour of the dryer
  • Digital display for conveyorbelt speed
  • Mobile version
  • Fume hood with or without extraction fans
  • Air cooling of cured products
 

Technical specifications

        
Belt width  70, 120, 140 and 280 cm
Belt type  Glasfiber reinforced teflon
Inlet 75cm optional up to 150cm
Heated zone 225 or 300 cm
Outlet  75cm optional up to 150cm
Capacities for 225 cm heated zone  18,20, 25 or 30 kW
Capacities for 300 cm heated zone 24, 27, 33 or 40 kW
Temperature range heated zone  90º C < T < 220º C
Belt speed free range between 2 and 10 m/min
                              
                                       
                                              
                                                                                                    
                                      

 

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